Kleemann, part of the Wirtgen Group, is launching Spective Connect, a digital app that makes mobile crushing plants individually customizable via a configurator. The software connects machine control, remote monitoring, and a configurator for settings directly on smartphone or tablet. The app is now available for operators of the latest generation Kleemann crushing plants.
Configurator replaces manual and hotline
The core of the Spective Connect app is a digital configurator that guides machine operators step by step through the setup of the crushing plant. Users select material, desired final grain size, and throughput capacity. The app calculates the optimal settings for gap width, rotor speed, and screen inclination. According to Kleemann (website: www.kleemann.info), this is primarily intended to relieve inexperienced operators and prevent incorrect settings.
Previously, machine operators had to set parameters manually using operating manuals or phone calls. This was time-consuming and often led to suboptimal results in complex applications such as asphalt recycling or mixed construction waste. The configurator is designed to reduce this setup phase to just a few minutes. The app accesses a database with several hundred typical deployment scenarios.
Remote monitoring with live data
In addition to the configurator, Spective Connect offers a remote monitoring function. Fleet managers and dispatchers can see in real time where each machine is working, how high the throughput is, and whether maintenance intervals are due. The app displays operating hours, fill levels, and engine temperatures. When critical values are reached, the software sends a push notification.
Telematics data is transmitted via a SIM card in the machine. The connection runs encrypted via servers in Germany. Kleemann states that the data belongs exclusively to the operator and is not used for marketing or product development unless the user explicitly consents.
Maintenance planning directly in the app
Spective Connect also integrates digital maintenance management. The app reminds you of due service intervals and shows which wear parts need to be replaced soon. For common maintenance tasks, there are video instructions directly in the app. Spare parts orders can be sent to the responsible dealer with one click.
This feature targets smaller operators who don't use their own telematics software. Larger fleets can feed the data into existing systems via an interface. Kleemann offers an open API for this purpose that is intended to be compatible with common fleet management platforms.
Difference from existing solutions
Digital machine monitoring is not new for crushing plants. Manufacturers such as Metso and Sandvik have been offering telematics systems for years. However, the configurator is unique for mobile crushing plants. Previous solutions are limited to monitoring and alarm functions. Machine settings were left to the operator.
Kleemann is focusing on a low barrier to entry. The app is free for all buyers of new machines from 2024 onwards. Older machines can be retrofitted with the necessary sensors for an additional charge. Kleemann states the cost for this at around 3,000 euros per machine, depending on the model. There are no ongoing fees for using the app. Data transmission is included for the first three years, after which the SIM card costs around 120 euros per year.
Practical benefits for recycling and demolition
The app could be particularly beneficial for recycling and demolition companies. These often process changing materials, from concrete to asphalt to mixed construction waste. Each material requires different machine settings. The configurator promises faster changeover times and less scrap due to incorrect settings.
Another point is documentation. The app saves all settings and operating data. This facilitates quality assurance and traceability for certified recycling products. For clients requiring quality monitoring, this can be an additional sales argument.
Related developments are also visible at other manufacturers in the Demolition & Recycling sector. The digitalization of crushing plants is a clear trend to increase efficiency and traceability. More on this in the article Rubble Master: Digital platform and mobile crushers for sustainable construction sites.
What the app cannot do
Spective Connect is not a substitute for trained personnel. The app can make suggestions, but final responsibility remains with the operator. For unusual materials or special requirements, experience and technical understanding are still necessary. Maintenance is also simplified by the app, not replaced. Wear parts still need to be replaced professionally.
Another point is network coverage. Without mobile connectivity, only offline operation works, but not remote monitoring or data synchronization. On remote construction sites, this can be a problem. According to its own information, Kleemann is working on a solution with local data storage that synchronizes on the next connection.
Strategic positioning
With Spective Connect, Kleemann is clearly positioning itself in the digitalization sector. The app is part of a broader strategy that is also intended to include electric drives and autonomous functions. Kleemann is part of the Wirtgen Group, which in turn is owned by John Deere. The US corporation has been investing massively in digital agriculture for years and is now transferring parts of this expertise to construction equipment.
The app could also be a gateway for subscription models and digital services. Conceivable are paid additional functions such as advanced analytics, benchmarking with other operators, or direct connection to building material merchants for automatic orders. Kleemann has not commented on this so far, but the technical basis would be in place.
Availability and outlook
Spective Connect is now available in the App Store and Google Play Store. Initial setup is done via a QR code on the machine. Kleemann also offers training for dealers and larger customers. In Germany, the Wirtgen Group handles this directly; abroad, Kleemann works with local distribution partners.
Kleemann is planning additional features for the future. Announced are, among other things, an AR function for maintenance instructions and an interface to construction site management systems. Integration with BIM platforms is also in preparation, but without a concrete timeline.
The app is a clear step towards the connected construction site. Whether it catches on depends on how well it works in the rough construction site environment. The coming months will show whether the configurator lives up to its promises and whether operators are willing to manage their machine data digitally.
